Acoustics Bottom Cover

Acoustics Bottom Cover

This is a acoustics bottom cover sample produced by the mould of the bottom shell of the household sound that our company helps customers to process. This acoustics bottom cover is characterized by very high appearance requirements and a lot of products that collide with each other. As a result, it is easy to produce weld lines on the appearance surface during injection filling, so it is very difficult to adjust the injection molding machine.

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Product Description

This is a acoustics bottom cover sample produced by the mould that our company helps customers to process. very high appearance requirements. Because this product features a lot of kiss off holes it is easy to appear weld lines on the visible surface during injection molding. It is very difficult to adjust the injection molding parameter. However, through the efforts of all employees of our company, all the problems were overcome one by one, and the mold production went smoothly.  Once the sample was sent to the customer, it passed the performance testing very quickly and won great praise from the customer.



Brief introduction : 
Acoustics bottom cover molded by injection mold
Part material:  
PC/ABS
Part Size:  
312x200x85mm
Dimensional Tolerance:  
overall dimension ≤ ±0.1mm    local size ≤ ±0.02mm
Technical Issue: 
High gloss, too many small kiss off holes, welding lines, strong mold structure, harden steel, surface nitriding, hard filling, difficult machine adjustment. 
Our Capability: 
CNC machining
High speed CNC machining
EDM machining
Charmill EDM machining
Sodick LS-WEDM machining
Wire Cutting EDM machining
MT Texture/VDI3400 Texture/Yixin Texture
CMM(Coordinates Measuring Machine) measure
OMM(Optical Measuring Machine) measure
Robotic manipulator pick out products
Adjust the product color according to the RAL or Pantone color card 



    Plant equipment


    Processing flow char







    Design brief flow chart



    Flow chart


   FAQ


How about the mold cost in JCU MOLD?

We have professional quotation engineers to evaluate the cost. Generally speaking, our mold cost is very competitive compare the same industrial line business. Only one inquiry you will find out the truth. 


Are there limitations to JCU Mold Injection Mold processes?

Generally speaking, No. Our processing is running to total weight 10 tons molds with 2meters length.Complicated and high precision molds are the important parts of our services.


How soon can I get my quote back?

You will get the quotation within 2 working days. The quote is valid for 30 days. The quote will include comments if any aspect of the model is not suitable for injection molding.


What’s the modification cost once T1 failure?

Generally speaking, once T1 run, we’ll analyze T1 all issues. If we made mistakes at mold making, JCU will bear the modification cost. But if customer needs to change design and require modify mold, customer will bear the cost.


What type of CAD files do you accept?

For quotation, we can accept drawings, models or drawing images created in any commercial program. For mold design, we accept models created by any commercial CAD program that is widely used in the world. Detail as bellow:

2D file format: DXF,DWG,PDF

3D file format:PRT,STP,IGS


Do you handle production service after mold made?

Yes. Our integrated services cover injection molding service, recurring orders, high volume production, contract manufacturing and assembly or sub-assembly services.


What is JCU Mold’s terms and conditions?

For molds, a purchase order accompanied by a down payment of 50%.Remaining 50% to be paid upon sample approval. For production parts, 50% as deposit. Balance 50% to be paid upon before the shipment.



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