This is a sample produced by the mould of an electronic plug ins bracket which our company helps customers to process. This plug ins bracket is characterized by small size, but the size requirement of the product is very precise. In addition, there are many touch-through and insert-through structures on the product, and all die core is made of hard materials. The plug ins bracket features are very fine and filling is very difficult. die core is all made up of pieces and each insert has an exhaust design. The mold processing is very difficult. However, through the efforts of all employees of our company, all the problems were overcome one by one, and the mold production went smoothly. Once the sample was sent to the customer, it passed the performance test very quickly and won great praise from the customer.
Electronic insert produced by injection mold
overall dimension ≤ ±0.02mm local size ≤ ±0.01mm
high precision, hardened steel, small feature, multi ribs, hard filling, air vent insert, hard mold processing
High speed CNC machining
Charmill EDM machining
Sodick LS-WEDM machining
Wire Cutting EDM machining
MT Texture/VDI3400 Texture/Yixin Texture
CMM(Coordinates Measuring Machine) measure
OMM（Optical Measuring Machine) measure
Robotic manipulator pick out products
Adjust the product color according to the RAL or Pantone color card
We have professional quotation engineers to evaluate the cost. Generally speaking, our mold cost is very competitive compare the same industrial line business. Only one inquiry you will find out the truth.
Generally speaking, No. Our processing is running to total weight 10 tons molds with 2meters length.Complicated and high precision molds are the important parts of our services.
You will get the quotation within 2 working days. The quote is valid for 30 days. The quote will include comments if any aspect of the model is not suitable for injection molding.
Generally speaking, once T1 run, we’ll analyze T1 all issues. If we made mistakes at mold making, JCU will bear the modification cost. But if customer needs to change design and require modify mold, customer will bear the cost.
For quotation, we can accept drawings, models or drawing images created in any commercial program. For mold design, we accept models created by any commercial CAD program that is widely used in the world. Detail as bellow:2D file format: DXF,DWG,PDF
3D file format:PRT,STP,IGS
Yes. Our integrated services cover injection molding service, recurring orders, high volume production, contract manufacturing and assembly or sub-assembly services.
For molds, a purchase order accompanied by a down payment of 50%.Remaining 50% to be paid upon sample approval. For production parts, 50% as deposit. Balance 50% to be paid upon before the shipment.